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Thermax


THERMAX WASTE HEAT RECOVERY SOLUTION

Unlock

₹40 Lakhs → ₹2 Crore

in Annual Fuel Savings from
 your Sulphonation Plant’s Waste Heat.

Convert waste heat from your sulphonation process into valuable process steam and reduce boiler fuel costs, without changing your existing production process.


200–400°C Waste
Heat Available

Up to 60% Fuel Savings

1–2 Year Payback

No Process Modifications

Calculate your Savings Potential

Share a few details and our experts will get in touch.

    Full Name *

    Work Email *

    Mobile Number *

    Company Name *

    Flue Gas Exhaust Temperature (°C)

    Available Flue Gas Volume (m3/Hr)


    No Obligation

    Expert Evaluation



    A Smarter Way To Recover Waste Heat.


    10+

    Industries Served

    60+ Years

    Energy Expertise

    1–2 Years

    Typical Payback

    Custom Engineered

    Designed Around your Process.


    HOW WE WORK

    Dedicated Lifecycle Support

    Service Beyond Commissioning.


    Is Your Plant A Good Fit?


    If your plant has these conditions, it’s an ideal candidate for Waste Heat Recovery.

    Continuous Plant Operations

    Existing Fuel-Fired Boiler / Hot Water Generator
/ Thermic Fluid Heater

    Steam / Hot Water / Thermic Fluid Requirement

    200–400°C Waste Heat Source


    Where your waste heat comes from


    Your Process Already Generates Valuable Heat

    Sulphur Burner
    →
    SO₂ Converter
    →
    Ambient Air
    ↓
    SO₃ Cooling
    ↓
    Final Product
    →
    Waste Heat Available
    →
    Thermax WHRB
    ↓
    Usable Process Steam
    Sulphur Burner
    ↓
    SO₂ Converter
    ↓
    Ambient Air
    →
    SO₃ Cooling
    →
    Final Product
    ↓
    Waste Heat Available
    ↓
    Thermax WHRB
    ↓
    Usable Process Steam
    ↻ Recover heat that's already available and reduce your boiler fuel consumption.

    Waste water recovery solutions


    Recover Heat. Reduce Fuel. Improve Efficiency.

    Waste Heat Recovery Boiler

    Generate process steam.

    Waste Heat Gas Preheater

    Recover high temperature process heat.

    Hot Water Generator

    Generate process hot water.

    Turnkey Project Delivery

    Engineering
 to commissioning.


    Why Recover Waste Heat?


    Waste heat recovery isnt just about saving money. It s about a plant that runs better,
    pollutes less, and depends less on fuel prices.

    Thermax converts that wasted heat into usable process steam, reducing fuel costs while improving plant efficiency.

    Lower Fuel Costs

    Save up to 60% on boiler fuel.

    Improve Efficiency

    Recover high-temperature
    process heat.

    Support Sustainability

    Lower emissions and improve
    energy efficiency.


    Proven Results


    Proven Savings in a Real Sulphonation Plant

    Surfactant Plant, Gurugram.

    Before

    Diesel Boiler
    850 kg/hr
    Annual Diesel Expenditure
    ₹2.5 Cr+
    Status
    High Fuel Dependency

    After

    Boiler
    0.5 TPH Thermax WHRB
    Annual Savings
    ₹90 Lakhs
    Impact
    Lower Operating Cost

    Zero process modifications.

    Significant long-term savings.

    Download Case Study

    Fill in your details to download the case study.

      Full Name *

      Work Email *

      Mobile Number *

      Company Name *

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      Savings Calculator


      Enter your equipment and fuel details to get an instant, indicative estimate of potential savings.

      FO (Furnace Oil) HSD (Diesel) Briquette Coal NG (Natural Gas) LPG
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grid-template-columns: 1fr 1fr; gap: 14px; width: 100%; } /* ========================================= EQUIPMENT TABS ========================================= */ .thermax-v3-tabs { display: grid; grid-template-columns: 1fr 1fr; gap: 10px; width: 100%; } .thermax-v3-tab { min-height: 46px; padding: 9px 10px; background: #FFFFFF !important; color: #404040 !important; border: 1px solid #D7D7D7 !important; border-radius: 9px !important; outline: none !important; box-shadow: none !important; font-family: "Poppins", sans-serif !important; font-size: 12px !important; font-weight: 500 !important; line-height: 1.3 !important; text-align: center; cursor: pointer; transition: border-color 0.2s ease, color 0.2s ease, background-color 0.2s ease; } .thermax-v3-tab:hover { border-color: #BEBEBE !important; } .thermax-v3-tab.active { background: #FFF7F7 !important; color: #ED1C24 !important; border-color: #ED1C24 !important; } .thermax-v3-tab:focus, .thermax-v3-tab:focus-visible { outline: none !important; box-shadow: none !important; } /* ========================================= CALCULATE BUTTON ========================================= */ .thermax-v3-calc-button { display: flex; align-items: center; justify-content: center; width: 100%; min-height: 52px; margin: 2px 0 0 0; padding: 12px 18px; background: #ED1C24 !important; color: #FFFFFF !important; border: none !important; border-radius: 9px !important; outline: none !important; box-shadow: none !important; font-family: "Poppins", sans-serif !important; font-size: 14px !important; font-weight: 600 !important; line-height: 1.4 !important; cursor: pointer; transition: background-color 0.2s ease, transform 0.2s ease; } .thermax-v3-calc-button:hover { background: #D91920 !important; transform: translateY(-1px); } .thermax-v3-calc-button:active { transform: translateY(0); } /* ========================================= RESULT POPUP OVERLAY ========================================= */ .thermax-v3-result-popup { position: fixed; inset: 0; width: 100%; height: 100dvh; display: flex; align-items: center; justify-content: center; padding: 20px; background: rgba(0, 0, 0, 0.55); z-index: 999999; opacity: 0; visibility: hidden; pointer-events: none; transition: opacity 0.25s ease, visibility 0.25s ease; } .thermax-v3-result-popup.is-open { opacity: 1; visibility: visible; pointer-events: auto; } /* ========================================= RESULT CARD ========================================= */ .thermax-v3-result-card { position: relative; width: 100%; max-width: 410px; margin: 0; padding: 28px 26px 24px; background: #F8F8F7; border-radius: 20px; box-shadow: 0 20px 60px rgba(0, 0, 0, 0.22); transform: translateY(10px) scale(0.985); transition: transform 0.25s ease; font-family: "Poppins", sans-serif; } .thermax-v3-result-popup.is-open .thermax-v3-result-card { transform: translateY(0) scale(1); } /* ========================================= RESULT HEADER ========================================= */ .thermax-v3-result-header { display: flex; align-items: center; justify-content: space-between; gap: 16px; margin: 0 0 22px 0; } .thermax-v3-result-title-wrap { display: flex; align-items: center; gap: 12px; flex: 1; } .thermax-v3-result-title { flex: 0 0 auto; color: #ED1C24; font-family: "Poppins", sans-serif; font-size: 18px; font-weight: 600; line-height: 1.3; } .thermax-v3-result-title-line { display: block; flex: 1; height: 1px; background: #D5D5D5; } /* ========================================= CLOSE BUTTON ========================================= */ .thermax-v3-result-close { display: flex; align-items: center; justify-content: center; flex: 0 0 auto; width: 32px; height: 32px; margin: 0; padding: 0; background: transparent !important; color: #1F1F1F !important; border: none !important; outline: none !important; box-shadow: none !important; font-family: Arial, sans-serif !important; font-size: 27px !important; font-weight: 400 !important; line-height: 1 !important; cursor: pointer; } .thermax-v3-result-close:hover { color: #ED1C24 !important; } /* ========================================= RESULT BOX ========================================= */ .thermax-v3-result-box { width: 100%; padding: 20px 18px; background: #F3F3F2; border: 1.5px solid #ED1C24; border-radius: 18px; } /* ========================================= RESULT ROW ========================================= */ .thermax-v3-result-row { display: flex; align-items: center; justify-content: space-between; gap: 20px; } .thermax-v3-result-label { color: #3B3B3B; font-family: "Poppins", sans-serif; font-size: 12px; font-weight: 400; line-height: 1.45; } .thermax-v3-result-value { flex: 0 0 auto; color: #191919; font-family: "Poppins", sans-serif; font-size: 22px; font-weight: 700; line-height: 1.2; text-align: right; } .thermax-v3-result-saving { color: #ED1C24; font-size: 25px; } /* ========================================= RESULT DIVIDER ========================================= */ .thermax-v3-result-divider { width: 100%; height: 1px; margin: 18px 0; background: #D4D4D4; } /* ========================================= BOTTOM DIVIDER ========================================= */ .thermax-v3-result-bottom-line { width: 100%; height: 1px; margin: 22px 0 14px; background: #D7D7D7; } /* ========================================= DISCLAIMER ========================================= */ .thermax-v3-result-disclaimer { margin: 0; padding: 0; color: #777777; font-family: "Poppins", sans-serif; font-size: 9.5px; font-weight: 400; line-height: 1.55; } /* ========================================= TABLET ========================================= */ @media (max-width: 1024px) { .thermax-v3-result-popup { padding: 18px; } .thermax-v3-result-card { max-width: 390px; padding: 26px 24px 22px; } } /* ========================================= MOBILE ========================================= */ @media (max-width: 767px) { .thermax-v3-field { margin-bottom: 16px; } .thermax-v3-two-col { grid-template-columns: 1fr 1fr; gap: 10px; } .thermax-v3-tabs { gap: 8px; } .thermax-v3-tab { min-height: 44px; padding: 8px 7px; font-size: 11px !important; } .thermax-v3-label { font-size: 11px; } .thermax-v3-field input, .thermax-v3-field select { height: 44px; padding: 9px 11px; font-size: 12px; } .thermax-v3-calc-button { min-height: 49px; font-size: 13px !important; } .thermax-v3-result-popup { padding: 12px; } .thermax-v3-result-card { max-width: 370px; padding: 24px 20px 20px; border-radius: 18px; } .thermax-v3-result-header { margin-bottom: 18px; } .thermax-v3-result-title { font-size: 17px; } .thermax-v3-result-box { padding: 18px 16px; border-radius: 16px; } .thermax-v3-result-value { font-size: 20px; } .thermax-v3-result-saving { font-size: 22px; } } /* ========================================= SMALL MOBILE ========================================= */ @media (max-width: 480px) { .thermax-v3-two-col { grid-template-columns: 1fr; gap: 0; } .thermax-v3-tabs { grid-template-columns: 1fr 1fr; } .thermax-v3-tab { padding: 8px 5px; font-size: 10.5px !important; } .thermax-v3-result-card { width: 100%; max-width: 350px; padding: 22px 17px 19px; border-radius: 16px; } .thermax-v3-result-row { gap: 12px; } .thermax-v3-result-label { font-size: 10.5px; } .thermax-v3-result-value { font-size: 18px; } .thermax-v3-result-saving { font-size: 20px; } .thermax-v3-result-disclaimer { font-size: 9px; } } /* ========================================= VERY SMALL MOBILE ========================================= */ @media (max-width: 360px) { .thermax-v3-tab { font-size: 9.5px !important; } .thermax-v3-result-card { padding: 20px 14px 18px; } .thermax-v3-result-box { padding: 16px 13px; } .thermax-v3-result-row { align-items: flex-start; } .thermax-v3-result-label { flex: 0 0 42%; } .thermax-v3-result-value { flex: 1; min-width: 0; font-size: 17px; overflow-wrap: anywhere; } .thermax-v3-result-saving { font-size: 18px; } } /* ========================================= RESULT POPUP - TABLET & MOBILE FIX ========================================= */ @media (max-width: 1024px) { .thermax-v3-result-popup { display: flex !important; align-items: center !important; justify-content: center !important; padding: 20px !important; left: 0 !important; right: 0 !important; width: 100% !important; box-sizing: border-box !important; } .thermax-v3-result-card { width: 100% !important; max-width: 380px !important; margin-left: auto !important; margin-right: auto !important; left: auto !important; right: auto !important; } } /* ========================================= MOBILE RESULT POPUP ========================================= */ @media (max-width: 767px) { .thermax-v3-result-popup { padding: 16px !important; align-items: center !important; justify-content: center !important; } .thermax-v3-result-card { width: calc(100% - 32px) !important; max-width: 330px !important; margin: 0 auto !important; padding: 22px 18px 20px !important; } } /* ========================================= SMALL MOBILE RESULT POPUP ========================================= */ @media (max-width: 480px) { .thermax-v3-result-popup { padding: 14px !important; } .thermax-v3-result-card { width: calc(100% - 28px) !important; max-width: 310px !important; margin: 0 auto !important; padding: 20px 16px 18px !important; border-radius: 16px !important; } .thermax-v3-result-title { font-size: 16px !important; } .thermax-v3-result-saving { font-size: 19px !important; } .thermax-v3-result-value { font-size: 17px !important; } } /* ========================================= RESULT POPUP - TRUE VIEWPORT CENTER FIX ========================================= */ .thermax-v3-result-popup { position: fixed !important; top: 0 !important; right: 0 !important; bottom: 0 !important; left: 0 !important; width: 100vw !important; max-width: none !important; height: 100vh !important; height: 100dvh !important; margin: 0 !important; padding: 20px !important; display: flex !important; align-items: center !important; justify-content: center !important; transform: none !important; box-sizing: border-box !important; z-index: 9999999 !important; } /* ========================================= TABLET POPUP ========================================= */ @media (max-width: 1024px) { .thermax-v3-result-popup { width: 100vw !important; left: 50% !important; right: auto !important; transform: translateX(-50%) !important; padding: 20px !important; } .thermax-v3-result-card { position: relative !important; width: 360px !important; max-width: calc(100vw - 40px) !important; margin: 0 !important; left: auto !important; right: auto !important; } } /* ========================================= MOBILE POPUP ========================================= */ @media (max-width: 767px) { .thermax-v3-result-popup { left: 50% !important; right: auto !important; width: 100vw !important; transform: translateX(-50%) !important; padding: 16px !important; align-items: center !important; justify-content: center !important; } .thermax-v3-result-card { position: relative !important; width: 320px !important; max-width: calc(100vw - 40px) !important; margin: 0 !important; left: auto !important; right: auto !important; transform: none !important; } .thermax-v3-result-popup.is-open .thermax-v3-result-card { transform: none !important; } } /* ========================================= SMALL MOBILE POPUP ========================================= */ @media (max-width: 480px) { .thermax-v3-result-popup { padding: 14px !important; } .thermax-v3-result-card { width: 300px !important; max-width: calc(100vw - 32px) !important; margin: 0 !important; padding: 20px 16px 18px !important; } } /* ========================================= THERMAX V3 CALCULATOR FUEL DATA ========================================= */ const thermaxFuelData = { fo: { cv: 9650, unit: "kg", price: 55, effPercent: 88, eff: 0.88, name: "FO" }, hsd: { cv: 10200, unit: "L", price: 95, effPercent: 88, eff: 0.88, name: "HSD" }, briquette: { cv: 4500, unit: "kg", price: 7, effPercent: 70, eff: 0.70, name: "Briquette" }, coal: { cv: 5000, unit: "kg", price: 9, effPercent: 70, eff: 0.70, name: "Coal" }, ng: { cv: 8500, unit: "SCM", price: 48, effPercent: 88, eff: 0.88, name: "NG" }, lpg: { cv: 11000, unit: "kg", price: 90, effPercent: 88, eff: 0.88, name: "LPG" } }; /* ========================================= CONSTANTS ========================================= */ const THERMAX_STEAM_FACTOR = 540; let thermaxCurrentEquip = "boiler"; /* ========================================= EQUIPMENT TAB ========================================= */ function thermaxSetEquip(type) { thermaxCurrentEquip = type; const boilerButton = document.getElementById("thermax-btn-boiler"); const hwgButton = document.getElementById("thermax-btn-hwg"); const boilerField = document.getElementById("thermax-field-boiler"); const hwgField = document.getElementById("thermax-field-hwg"); if (boilerButton) { boilerButton.classList.toggle( "active", type === "boiler" ); } if (hwgButton) { hwgButton.classList.toggle( "active", type === "hwg" ); } if (boilerField) { boilerField.style.display = type === "boiler" ? "block" : "none"; } if (hwgField) { hwgField.style.display = type === "hwg" ? "block" : "none"; } thermaxCalculate(); } /* ========================================= UPDATE FUEL DEFAULTS ========================================= */ function thermaxUpdateFuelDefaults() { const fuelSelect = document.getElementById( "thermax-fuel-type" ); if (!fuelSelect) { return; } const fuelType = fuelSelect.value; const fuel = thermaxFuelData[fuelType]; if (!fuel) { return; } const priceField = document.getElementById( "thermax-fuel-price" ); if (priceField) { priceField.value = fuel.price; } const efficiencyField = document.getElementById( "thermax-efficiency-display" ); if (efficiencyField) { efficiencyField.value = fuel.effPercent + "% (auto-calculated for " + fuel.name + ")"; } thermaxCalculate(); } /* ========================================= INR FORMATTER ========================================= */ function thermaxFmtINR(num) { if ( isNaN(num) || !isFinite(num) ) { return "—"; } return "₹" + Math.round(num) .toLocaleString("en-IN"); } /* ========================================= MAIN CALCULATION ========================================= */ function thermaxCalculate() { const fuelSelect = document.getElementById( "thermax-fuel-type" ); if (!fuelSelect) { return; } const fuelType = fuelSelect.value; const fuel = thermaxFuelData[fuelType]; if (!fuel) { return; } const priceField = document.getElementById( "thermax-fuel-price" ); const price = priceField ? parseFloat(priceField.value) || 0 : 0; const hoursField = document.getElementById( "thermax-op-hours" ); const hours = hoursField ? parseFloat(hoursField.value) || 0 : 0; const daysField = document.getElementById( "thermax-op-days" ); const days = daysField ? parseFloat(daysField.value) || 0 : 0; let capacity = 0; let baseFuelValue = 0; /* ========================================= BOILER ((Capacity × 540) / GCV) × Efficiency ========================================= */ if (thermaxCurrentEquip === "boiler") { const capacityField = document.getElementById( "thermax-boiler-capacity" ); capacity = capacityField ? parseFloat(capacityField.value) || 0 : 0; baseFuelValue = ( ( capacity * THERMAX_STEAM_FACTOR ) / fuel.cv ) * fuel.eff; } /* ========================================= HOT WATER GENERATOR Capacity / GCV × Efficiency ========================================= */ else { const capacityField = document.getElementById( "thermax-hwg-capacity" ); capacity = capacityField ? parseFloat(capacityField.value) || 0 : 0; baseFuelValue = ( capacity / fuel.cv ) * fuel.eff; } /* ========================================= ANNUAL SAVINGS ========================================= */ const annualSavings = baseFuelValue * hours * days * price * 12; const savingsResult = document.getElementById( "thermax-r-savings" ); if (savingsResult) { savingsResult.textContent = thermaxFmtINR( annualSavings ); } const paybackResult = document.getElementById( "thermax-r-payback" ); if (paybackResult) { paybackResult.textContent = "2–3 Years"; } return annualSavings; } /* ========================================= CALCULATE + OPEN POPUP ========================================= */ function thermaxCalculateAndOpenPopup() { thermaxCalculate(); const popup = document.getElementById( "thermax-result-popup" ); if (!popup) { return; } popup.classList.add("is-open"); popup.setAttribute( "aria-hidden", "false" ); document.body.style.overflow = "hidden"; } /* ========================================= CLOSE POPUP ========================================= */ function thermaxCloseResultPopup() { const popup = document.getElementById( "thermax-result-popup" ); if (!popup) { return; } popup.classList.remove("is-open"); popup.setAttribute( "aria-hidden", "true" ); document.body.style.overflow = ""; } /* ========================================= OUTSIDE CLICK ========================================= */ document.addEventListener( "click", function(event) { const popup = document.getElementById( "thermax-result-popup" ); if ( popup && event.target === popup ) { thermaxCloseResultPopup(); } } ); /* ========================================= ESCAPE KEY ========================================= */ document.addEventListener( "keydown", function(event) { if (event.key === "Escape") { const popup = document.getElementById( "thermax-result-popup" ); if ( popup && popup.classList.contains( "is-open" ) ) { thermaxCloseResultPopup(); } } } ); /* ========================================= INITIALIZE ========================================= */ function thermaxInitCalculatorV3() { thermaxCurrentEquip = "boiler"; thermaxUpdateFuelDefaults(); } /* ========================================= PAGE LOAD ========================================= */ if ( document.readyState === "loading" ) { document.addEventListener( "DOMContentLoaded", thermaxInitCalculatorV3 ); } else { thermaxInitCalculatorV3(); }